coconut charcoal cubes

After consuming coconut milk, many people abandon the coconut charcoal cubes. Numerous coconut shells can be found stacked up on roadsides, marketplaces, and coconut processing companies in many tropical nations and locations which are rich in coconuts. These areas have an abundance of coconut shell supplies at an incredibly low cost. Therefore, in this article, we will show you how to make coconut charcoal cubes using coconut shells. So, keep reading and explore the step-by-step guide!

The Fundamentals of Constructing a Coconut Charcoal Cubes Factory

Besides basic supplies, you must also secure electricity supply. Starting a charcoal mill requires three phases of industrial electricity. Other required prerequisites include water, a workshop, workers, and so forth. The requirements described before serve as the foundation for establishing a coconut charcoal business. The next and most important step is to learn how to produce charcoal cubes from coconut shells.

coconut charcoal cubes

Carbonize the Coconut Shell to Make Charcoal

The carbonizing equipment can directly carbonize the coconut shells into charcoal. We offer a variety of carbonization furnaces, practically all of which may be used to produce coconut shell charcoal. You can use a hoist type or perhaps a horizontal airflow carbonization burner for small-scale charcoal manufacturing. The continuous carbonization equipment is suitable for large charcoal factories.

Crushing of Coconut Shell Charcoal

After carbonizing, coconut shell charcoal retains its shell form or breaks into fragments. Before creating coconut charcoal cubes, they must be ground into powder. Charcoal powder is considerably simpler to shape and can help to decrease machine wear.

Combining Charcoal Powder, Water, and Binder

As the charcoal powder has little viscosity, we must add a binder to aid in the formation of cubes. The charcoal cubes are much more solid and have a smoother surface when a binder is added. Corn starch and cassava starch are the most commonly used binder. They are pure and emit no harmful gas when burned. Typically, the binder proportion is between 3 and 5%.

After combining, the moisture content of the charcoal should be 20-25%. There is a decent approach in the manufacturing to determine if the moisture is acceptable or not. Take a bit of combined charcoal and squeeze it by hand. If somehow the charcoal powder doesn’t quite come loose, then the humidity level has been attained.

Using Coconut Charcoal Cubes

As stated in the outset of this article, coconut charcoal cubes may be utilized for shisha, Barbeque, cooking, heating boilers, and so on.

Drying Charcoal Cubes

After being generated by the charcoal machine, all single coconut charcoal cubes are damp. As a result, drying is required before they can be utilized as fuel or traded in the marketplace. There are two distinct methods for drying the charcoal cubes. The first is sun drying, and the second is machine drying.

Natural Drying/Evaporation

To avoid soil or other pollutants from adhering towards the surface of charcoal cubes, place them on a tray, plastic cloth, or other suitable surface. So, it is best to store them on a shelf in case of rain or other unforeseen damage. Natural drying usually takes 4-7 days to completely dry the cubes.

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