Tropical nations offer cheap access to coconut shells, which are frequently thrown away after drinking coconut milk. Power, water, a workshop, and employees are necessary to launch a coconut charcoal business. The most important process is turning coconut shell to charcoal briquette.
Coconut Shell to Charcoal by Carbonizing
The carbonizing equipment can immediately convert coconut shells to charcoal. Virtually all of the carbonization burners we have can be used to make charcoal using coconut shells. The hoist type as well as horizontal flow carbonization furnace are your two options for small-scale charcoal manufacturing. Choose a continuous carbonization equipment for a large charcoal production.
Crushed Coconut Shell Charcoal
After carbonizing, coconut shell charcoal either loses its shell-like form or breaks into fragments. You must crush them into powder prior to manufacturing briquettes. Charcoal powder may make a machine more durable from repairs and is much easier to shape.
Combining Water and A Binder with Charcoal Powder
In order to assist the powdered charcoal form into briquettes since it lacks viscosity, a binder must be added. The surface of the charcoal briquettes is smoother and more solid in the presence of a binder. The most often utilized starches as binders are maize and cassava starches. They are of food-grade, and burning them produces no toxic gas. The binder concentration is typically 3–5%.
After mixing the substances, the charcoal moisture level should be around 20 and 25 percent. It is possible to accurately assess if the moisture was maintained during the manufacturing process. Take a handful of hand-pinchable mixed charcoal. When the charcoal powder stays in place, the humidity level is at the desired level.
Briquetting Charcoal Made from Coconut Shell
Coconut charcoal has many advantages and uses. The coconut charcoal may be utilized for shisha, cooking, BBQ, heating boilers, etc., as we said at the start of this piece of writing.
Briquettes of Charcoal Drying
After being created by a charcoal briquette machine, each and every charcoal briquette is damp. Therefore, before they are utilized as fuel or placed on marketplaces, drying is required. There are two methods for drying charcoal briquettes. Drying with a machine is the alternative to natural drying by the sun.
- Drying Naturally
Put the briquettes of charcoal on a plastic cloth, tray, etc. to avoid soil or other contaminants from sticking to the surface. After that, it is best to store them in a shelf in case of rain or other unforeseen damage. The briquettes often dry out completely by natural drying within 4 to 7 days.
- Electric Dryer
The charcoal briquettes may be dried using either a box-style drier or a mesh belt dryer. The mesh belt drier uses charcoal briquettes which are fed into a conveyor to complete an automated drying process that lasts two to three hours. The box-type dryer employs a heating system, insulating housing, exhaust system, shelves, as well as trays for a drying duration of around 5 hours, meanwhile the dryer uses three to four layers of mesh belts to eliminate moisture.
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